Carded Packaging

At QAL, we redefine packaging innovation with Carded Packaging solutions that deliver measurable benefits. From Blister Cards to Folding Cartons, our advanced flexo-screen combination printing and streamlined processes enable cost efficiency and superior design flexibility. Industries like Health & Beauty and Home & Garden rely on our fully inline decoration process, which reduces costs and shortens production lead times—ensuring your products get to market faster with the perfect package.

What is Carded Packaging?

QAL offers comprehensive carded packaging solutions that seamlessly integrate functionality, branding, and product protection. Our offerings include durable and customizable sleeves and folded cartons, with a maximum flat footprint of 15” x 20”, designed to showcase your product effectively. We also provide flat or folded blister cards, skin cards, and clamshells, which offer clear product visibility and theft protection for smaller or high-cost items. Our in-line process applies blister coatings and completes die-cutting, including apertures and windows, during the printing process, reducing waste, saving time, and lowering run costs. We offer a variety of materials, including board, recycled, plastic, metalized, and specialty options, paired with decoration techniques like foil, spot metallization, textures, holographic effects, glitter, and cast coating. These features ensure your boarded packaging stands out on the shelf.

Blister Cards

Blister Cards are a highly effective packaging solution that combines a pre-formed plastic blister with a printed paperboard backing card. The clear plastic blister is heat-sealed to the card, enclosing the product securely while providing ample space for branding and essential product information.

Versatile blister card designs: Our blister packaging options include heat-seal backer-style, fold-over designs, full face seal blisters for enhanced visibility and protection, and trapped blister packaging for tamper-proof security and an attractive presentation.
Retail-ready: Perfect for smaller items like cosmetics or toys.
Enhanced security: Anti-theft features, tamper-proof designs, and eye-catching visibility for hanging displays with hang holes.

Folding Cartons

Ideal for premium retail products, Folding Cartons are designed to protect, display, and elevate your product’s shelf appeal. QAL specializes in compact Tuck and Automatic Bottom Cartons, tailored for industries like Cosmetics and Personal Care Products, where aesthetics play a crucial role in purchase decisions.

Enhanced packaging design: Combining die-cut precision with sustainable options.
Functionality and appeal: Designed to meet diverse packaging requirements, including tamper-resistant options.
Sustainability focus: Crafted using recyclable and eco-friendly materials.

High-Quality Materials for Carded Packaging

QAL’s Carded Packaging solutions are available in a variety of durable and sustainable materials, ensuring the perfect fit for your product:

Clay-coated board (C1S/C2S): Ideal for vivid print finishes.
Solid bleached sulfate (SBS): Durable and premium-quality.
Recycled paperboard and chipboard: A cost-effective and eco-conscious choice.
Metalized board: For a high-end, reflective finish.
Tear-resistant board: Ensures product protection.
Plastic substrate packaging: Including PET and PP for transparent or rigid needs.

Inks & Coatings: Vibrant and Durable

Our fully inline 12-color manufacturing process offers cost-effective, high-impact decorating options. At QAL, we provide a wide range of enhancements to make your packaging stand out:

Foil accents: Add a touch of luxury.
Screen printing: For bold, textured designs.
UV inks: Create vibrant and lasting impressions.
PMS and spot color matching: Ensures brand consistency.
Full range of specialty techniques and coatings: Most common options are outlined in our Specialty Inks & Coatings page.

Each Blister Card and Folding Carton project is a dedicated, single-SKU run, ensuring precise color accuracy and uncompromising quality—without the limitations of gang printing.

Specialty Construction Options

Take your packaging to the next level with QAL’s innovative specialty options:

Inserts: Create separation within cartons or add 3D visual appeal.
Plastic Cartons: Opt for clear or frosted plastic folding cartons for unique presentations.
Shade View System (SVS): Our proprietary system for the cosmetic industry, designed to aid consumers in selecting the perfect shade, fostering trust and loyalty.

Custom Blister Packaging for Every Industry

As a leader in blister packaging, QAL caters to industries like, toys, electronics, and health and beauty. By utilizing high-quality materials and advanced heat sealing techniques, we deliver solutions that are both durable and visually appealing. Our team ensures that every detail meets your expectations.

FAQs About QAL’s Carded Packaging

What types of Blister Cards does QAL offer?

We specialize in heat-seal backer-style and fold-over Blister Cards, as well as options like trapped blisters and full face seal blisters.

What are QAL’s printing capabilities?

Our capabilities include UV Flexo, Screen, and combination printing, offering up to 12 colors with foiling, varnish, and laminate options.

What is the maximum size for a Blister Card or Folding Carton?

Our flat-form sizes accommodate projects up to 15” x 20”, making it easy to create custom packaging solutions.

Can QAL assist in designing my Carded Packaging?

Absolutely! Our Customer Service and Technical Support Staff are ready to refine your packaging design and ensure an outstanding final product that meets all packaging requirements.

Start Your Carded Packaging Journey with QAL

Ready to elevate your packaging? At QAL, we combine creativity, precision, and industry expertise to deliver high-quality Carded Packaging solutions tailored to your needs. Whether you’re looking for innovative blister card options, or custom folding cartons, our solutions are designed to enhance product visibility, security, and brand impact.